The foundation of our manufacturing is an advanced technological infrastructure, allowing us to execute the most demanding orders while maintaining the highest quality standards. We continuously invest in the automation and modernization of our production lines, which translates into exceptional manufacturing precision, serial repeatability, and short lead times. Our machine park has been configured to ensure production flexibility for both prototype and high-volume projects. Below is our key equipment. The specified sheet thickness values depend on the type of material.
Punching machines
We use modern punching machines from the renowned TRUMPF brand, models:
- TRUMPF TruPunch 2000,
- TRUMPF TruPunch 3000.
TECHNICAL PARAMETERS
Punching capabilities
Sheet sizes: 1500 x 3000 mm, 1250 x 2500 mm or smaller
Material thickness
Sheet thickness 0.5 - 4 mm
Material type
Ability to punch the following materials:
- Mild steel sheet (DC)
- Aluminium sheet
- Aluzinc sheet
- Galvanized sheet
- Stainless steel sheet
Laser cutting
We use laser cutting machines:
- TRUMPF TruLaser 3030 (1 unit) with a loading module, power 4000W CO2 system,
- EAGLE e-Vision 1530 (fiber) with a loading system, 4000W power
TECHNICAL PARAMETERS
Cutting capabilities
Sheet sizes: 1250 x 2500 mm, 1250 x 3000 mm or smaller
Material thickness
Sheet thickness 0.5 - 20 mm
Material type
Ability to cut the following materials:
- Mild steel sheet (DC)
- Aluminium sheet
- Galvanized sheet
- Stainless steel sheet
Bending - press brakes
We operate the following press brakes:
- TRUMPF TruBend 7036 – 360 kN,
- TRUMPF TRB V50 – 500kN,
- TRUMPF TruBend 5130 – 1300kN,
- TRUMPF TruBend 5130B – 1300 kN,
- TRUMPF TruBend 3100B – 1000kN
TECHNICAL PARAMETERS
Bending capabilities
Ability to bend components up to 3230 mm in length
Material thickness
Standard dies and punches for sheet thickness up to 5 mm
Dedicated tools for sheet thickness up to 12 mm
Additional information
Mark-free bending capabilities, radius bending
Bending - bending center
We use a bending center:
- Salvagnini P2Xe with a maximum part rotation radius of 1100 mm
TECHNICAL PARAMETERS
Bending capabilities
Ability to bend components from 140 to 1980 mm in length
Material thickness
Sheet thickness from 0.4 to 3 mm
Additional information
Execution of non-standard bends
Process repeatability and stability thanks to automation
Welding
We operate: :
- 4 KEMPI TIG and MIG welding machines,
- 3 Fronius welding machines with CMT technology,
- LORCH COBOT Welding series 400 automated welding system..
Welding methods:
- MIG
- MAG
- TIG
- MMA
- Braze welding
TECHNICAL PARAMETERS
Welding capabilities
We have a total of 6 welding stations.
Additional information
The welding shop is equipped with welding tables and full tooling to maintain a high level of product repeatability.
The welding machine is equipped with process and welding parameter monitoring.
The welding COBOT ensures process repeatability and flexibility, making it a great solution for low and medium-volume products.
PEM Presses
We have 3 PEMSERTER technology presses for inserting fasteners, models:
- ANSTEEL ANS-618,
- ANSTEEL ANS-824.
Powder coating shop
We have a technological line for part preparation (degreasing) using the immersion method for powder coating, complete with a DEMI water production station
- Part dryer after degreasing,
- 2 powder coating booths equipped with GEMA and Wagner application systems,
- Curing oven dimensions: 4000x1600x1800 mm
Additional information
Coating of carbon steel, stainless steel, galvanized steel, and aluminum
Chemical surface preparation in immersion baths
Mechanical surface preparation – sandblasting, shot blasting
Maximum dimensions of coated parts: 2500x1200x650 mm
Additional tools
We also use additional tools:
RASAMAX MONO brush deburring machine,
AVALON TE 3 small parts deburring machine,
Bench drills (4 units)
Other tools and numerous technological fixtures.
